Press cylinders are used for numerous purposes, and their nature of work is sensitive to several conditions.
This sensitivity sometimes invites various issues that affect its functionality and overall performance.
Refusing to repair your cylinder could bring productivity issues. When it comes to commercial businesses, efficiency and productivity are vital to avoid losses.
And so, some common issues people often come across, such as hydraulic and valve issues.
To deal with unexpected problems, there are some suggestive solutions for instant onsite cylinder repair to prevent further management issues.
To identify problems and apply a viable solution, it is necessary to search for a cause. Numerous functional mechanisms of press cylinders sometimes become a known cause of several issues.
3 Common Press Cylinder Issues and Their Causes
Besides occasional complicated issues, press cylinders often bring common problems behind valid reasons, so this type of machine or tool requires keen observation and management.
These problems are the main causes of severe functional failures in most cases, and their severity comes by negligence of regular checks.
- Piston damage
Press cylinders often appear to leak fluids; the machinery could begin to malfunction and even catch fire. Because sometimes oil leaks in the form of mist, and mists are mostly unobserved, it can catch fire.
- Unpressurized press
Sometimes your press is not building pressure, which could damage the machine’s overall functionality. There might be a few causes behind this problem:
- Control setting; Check the system’s control setting to ensure it is not in reverse mode. Make sure to testify its optimal condition.
- Fluid reachability; If the essential fluid that allows it to run smoothly and build pressure cannot reach its place due to some blockage, this might be the reason behind it.
- Motor damage; if both are operating fine, your motor might be damaged. A misaligned drive motor prevents the press pressure from building up.
- Oil leakages
One of the most common issues is oil leakage, which is typical for press cylinders to leak fluids and essential oil.
Almost every component of such a machine contains oil to run smoothly, so every part becomes a unique reason behind several oil leakages. A few of those causes are listed below:
- External temperature; Risky temperatures threaten the press cylinder’s functionality. They are sensitive to external conditions. First, it is necessary to keep a pleasant temperature; if you fail to do it, you might come across oil leakages.
- Seal damage; Seals might look like an ordinary component of a cylinder. However, they are one of the most crucial parts of it.
Seals play a vital role in preventing oil leakages which lead to severe malfunctions, but they are sensitive to numerous conditions. Such as the external temperature, unaligned motor, piston rod and incorrect fitting.
Conclusion
These issues have the strength to prevent your essential operations from giving positive outcomes. To avoid such cases, your press cylinder might need an onsite cylinder repair by credible professionals.
Above mentioned problems occur frequently, and it is hard to deny their occurrence as press cylinders are sensitive machinery. As much as it provides value to your commercial business operations, they are hard to maintain.
It is vital to keep a regular check to prevent life-threatening events. This cylinder can encourage fires and blasts that could contribute to mortalities and injuries.